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Product Description: Mechanical Injection Molding Machine with Mold Monitoring System Testing Equipment
The Mechanical Injection Molding Machine with Mold Monitoring System Testing Equipment is designed for precise injection molding applications. It combines the functionality of an advanced injection molding machine with a cutting-edge mold monitoring system, enabling manufacturers to produce high-quality plastic parts with optimal efficiency while ensuring precise mold performance. This system is ideal for industries involved in mass production of plastic components, such as automotive, consumer goods, medical devices, and electronics.
Key Features:
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High Precision Injection Molding: The injection molding machine is designed to provide high precision during the molding process, ensuring consistent part quality. It supports the molding of complex plastic components with excellent repeatability.
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Mold Monitoring System: Equipped with a mold monitoring system that provides real-time data on mold temperature, pressure, and other critical parameters. This ensures that the molding process remains within optimal conditions, reducing defects and improving product quality.
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Integrated Testing System: The machine is equipped with testing equipment that measures the performance of molds during operation. This includes real-time feedback on mold wear, cooling efficiency, and cycle time, helping to identify and resolve potential issues before they impact production.
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Advanced Control and Automation: Featuring a user-friendly interface with programmable controls for injection speed, pressure, and temperature. The automation ensures minimal human intervention, leading to better precision and fewer chances for errors.
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Energy Efficiency: The machine is built with energy-saving technologies that reduce power consumption, lowering operational costs while maintaining high productivity levels.
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Versatile Applications: Suitable for molding a variety of plastic materials, including thermoplastics, thermosets, and elastomers. It is versatile enough to be used in the production of components for diverse industries such as automotive, electronics, medical, and packaging.
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Enhanced Productivity: With rapid cycle times, the machine can handle high-volume production runs efficiently, increasing throughput and reducing downtime.
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Data Analytics and Monitoring: Provides continuous monitoring and diagnostics, enabling operators to track machine performance and mold health. The mold monitoring system allows predictive maintenance, helping to reduce unscheduled downtime.
Specifications:
| Specification | Details |
|---|---|
| Machine Type | Mechanical Injection Molding Machine |
| Mold Monitoring System | Yes, real-time data on mold performance (pressure, temperature, etc.) |
| Injection Pressure | Up to 1500 bar (customizable) |
| Injection Volume | Variable, depending on model (typically 100-5000 cm³) |
| Machine Control | Programmable control system with digital touch panel interface |
| Cycle Time | Fast cycle times with high repeatability |
| Power Supply | Electric (380V, 50Hz or custom voltage) |
| Clamping Force | 100 to 3000 tons depending on model |
| Machine Dimensions | Customizable to fit production requirements |
| Mold Temperature Range | Adjustable, up to 250°C |
| Mold Pressure Measurement | Real-time mold pressure monitoring |
| Cooling System | Water-based or air-based cooling options |
| Energy Efficiency | Low power consumption with high-output efficiency |
| Materials Supported | Thermoplastics, Thermosets, Elastomers |
| Safety Features | Overload protection, automatic mold safety, emergency stop |
| Warranty | 1-3 years depending on manufacturer |
Applications:
- Automotive Industry: Ideal for producing high-quality plastic components for vehicles, including interior parts, trim, and external components.
- Consumer Electronics: Used for manufacturing small, intricate plastic parts for electronics such as casings, connectors, and buttons.
- Medical Devices: Enables the production of precision components used in medical devices and equipment, ensuring high-quality standards.
- Packaging: Suitable for manufacturing plastic packaging materials such as bottles, containers, and film.
- Household Goods: Used for mass production of consumer products like kitchenware, toys, and tools.
Advantages:
- Enhanced Quality Control: The mold monitoring system ensures high-quality production by continuously tracking critical mold parameters and offering real-time feedback.
- Minimized Downtime: The integration of predictive maintenance with the mold monitoring system helps identify potential issues before they cause machine failures, leading to minimized downtime.
- Increased Production Efficiency: Fast cycle times and automation features allow for high-volume production with minimal human intervention.
- Cost Savings: Energy-efficient design reduces operational costs, while mold monitoring helps avoid costly mold damage or defective production.
- Versatility: Capable of handling a wide range of plastic materials and products, making it adaptable to various industries and applications.
Customization Options:
- Injection Volume & Clamping Force: Can be tailored to suit specific production needs, depending on part size and material type.
- Mold Monitoring Features: Additional sensors or features can be integrated into the mold monitoring system to measure other parameters such as flow rate or cooling efficiency.
- Machine Size & Layout: Customized to fit into specific factory layouts, with flexibility in machine dimensions.
Pricing and Availability:
For pricing and customization inquiries for the Mechanical Injection Molding Machine with Mold Monitoring System Testing Equipment, please contact:
Phone: +8801792223444
